ORCHID Insulation Inserts for Inspection Plug

ORCHID Insulation Inserts for Inspection Plug :

ORCHID Insulation Inserts are used as removable insulation to do an easy inspection. The insulation inserts shall be inserted behind the plug while installation and when inspector perform the inspection, the plug shall be removed from the piping / equipment and pull the insert by holding the strap attached on top of insert.

What are the standard Sizes of Inspection Plug?

Standard sizes (Diameter in Inch and length in mm) are as follows.

Dia (OD) Length (mm)
1.5 Inch (38mm) 30, 40, 50, 60, 80, 90, 100, 120, 150…up to 220mm
2.5 Inch (64mm) 30, 40, 50, 60, 80, 90, 100, 120, 150…up to 220mm
3.0 Inch (76mm) 30, 40, 50, 60, 80, 90, 100, 120, 150…up to 220mm
5.0 Inch (127mm) 30, 40, 50, 60, 80, 90, 100, 120,150 …up to 220mm

How to select Inspection Plug?

Selection Criteria 1: Temperature

  • Hot Insulation UP To 1100 Degree Celsius
  • Cold Insulation -40 to + 40 Degree Celsius
  • Cryogenic Insulation -168 to -40 Degree Celsius

Selection Criteria 2: Insulation Thickness

The length of insert are same as insulation thickness specified in the thickness chart as follows.

Insulation Thickness (mm)
30, 40, 50, 60, 80, 90, 100, 120, 150…up to 220mm
30, 40, 50, 60, 80, 90, 100, 120, 150…up to 220mm
30, 40, 50, 60, 80, 90, 100, 120, 150…up to 220mm
30, 40, 50, 60, 80, 90, 100, 120,150 …up to 220mm
What are the advantages of ORCHID Insulation Insert?

  • Easy access for the routine inspection, NDT & Visual inspections
  • Strap on the insulation insert ensures easy removal of insulation insert.
  • HT Fabric with HT thread including metal wire ensures securement of insulation materials inside the fabric covering.
  • Inserts are designed according to the service temperature as per specification Service Temperature – ins. Thickness chart.
  • Suitable for piping & Equipment Hot , Cold & Cryogenic insulation.

Sub Products

Standard Insulation insert

Easy nondestructive testing / inspection for insulated pipes and equipment.Handy and user-friendly Suitable for the temperature up to 204oC. Weather / UV resistant. Sizes available (Dia): 1.5 Inch,2.5 Inch,3 Inch,4 Inch & 5 Inch

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High Temperature Insulation inserts

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Cryogenic insulation insert

Fiberglass cloth for HT purpose.Stitched with HT resistant thread.Filled with Mineral loose wool (100 to 128 Kg / Cum Density).Suitable for the temperature up to 680oC.Hand Strap make easy insertion and removal at the time of inspection of piping & vessels on heights.

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